IMEG was hired by a startup Electric Commercial Truck manufacturer to develop current layouts, layout proposals, and address challenges for a new assembly line within the 200,000 sq. ft facility.
THE PROBLEM
Lacking a comprehensive and up-to-date layout for 29 stations
Required assistance for implementation of ergo matting, AGVs, and new lifting equipment such as jib cranes
Uncertainty about equipment locations and station configurations
Needed recommendations for how to improve the assembly layout
plant facility
THE PLAN
Measure and document the existing layout
Verify equipment and landmark locations for accuracy
Update the layout file to conform to IMEG layer organization standards
Identify inefficiencies of the current layout
Develop layout proposals to enhance space utilization while reducing overall process time
utilization
THE RESULTS
Delivered layouts for all 29 stations, ensuring a structured assembly line
Maintained the layout, supporting continued adjustments and improvements
Supported other company initiatives and providing a holistic approach to optimization
Delivered actionable recommendations for improving assembly layouts
Aided in positioning the startup manufacturer for sustainable success with their assembly operations
