CAPACITY PLANNING

DATA COLLECTION

study
  • Time study to observe and measure current process cycle times
  • Video based time study to quickly document process cycles with a reduced timeline or resources
  • Use of performance rating to evaluate operator performance to better set standard cycle times

CAPACITY UTILIZATION

  • Develop current capacity utilization
  • Utilize time study data, planned shift times, number of shifts, planned work days per year, number of machines, and current volumes
  • Understand the current capacity utilization for each machine or operator
  • Develop future capacity plans
  • Utilize current capacity and modify based on future improvements and forecasted volumes
  • Determine the optimal number of shifts and planned shift times
  • Recommend potential future machines needed to increase capacity based on future forecasted volumes
Capacity Utilization

CAPACITY PLANNING CASE STUDIES

Future Facility Capacity Utilization
Future Facility Capacity Utilization
Updating Machine Capacity
Updating Machine Capacity
Material Cut Standardization
Material Cut Standardization
Pump Resource Planning
Pump Resource Planning
Bottleneck Reduction Capacity Analysis
Bottleneck Reduction Capacity Analysis
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