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PLANT LAYOUT DEVELOPMENT
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HOME
ABOUT
OUR TEAM
SERVICES
PLANT LAYOUT DEVELOPMENT
PRODUCTIVITY IMPROVEMENTS
QUALITY DOCUMENTATION
PLANT SIMULATION
MATERIAL FLOW ANALYSIS
CAPACITY PLANNING
PROJECT MANAGEMENT
PROCESS DEVELOPMENT
LEAN MANUFACTURING
CASE STUDIES
CAREERS
CONTACT US
MATERIAL FLOW ANALYSIS
EXAMINE MATERIAL FLOW
Develop spaghetti diagrams to document the movement of material and operators for each process
Conduct a travel distance analysis to understand material travel paths and distances
Define the replenishment cycle for materials to ensure the restocking and resupplying of materials does not delay daily operations
Utilize production hourly count tracking to monitor the progress against the planned build schedule
material flow analysis
MATERIAL MANAGEMENT
Analyze and identify optimal work in process (WIP) material quantities
Document the plan for every part (PFEP) for all material from raw material to finished goods
Conduct a storage analysis to define and optimize material storage locations and quantities
IDENTIFY OPPORTUNITIES TO REDUCE WASTE
Develop plans for FIFO material flow
Develop plans to implement "pull system"
Standardize packaging quantities
Optimize material replenishment plans
Eliminate double handling
Reduce travel distances
MATERIAL FLOW CASE STUDIES
Material Handling Improvement
Paint Line Material Flow
Material Costing Analysis
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